The QualiMaster AT1 is the heart of the quality assurance system of your molding material preparation
With the different features of the new generation, we now offer exactly the solution that will take you forward.
Advantages of the QualiMaster AT1 inline tester:
- Modular design,so features can be added at any time
- Web interface with integrated process data visualization
- Eirich ProView for viewing of data on portable terminals
- New measuring options (springback, temperature, gas permeability, deformability)
- Platform-independent communication via OPC UA
- Robust design for demanding conditions
- Reduced measuring time for stable process control
Your benefits: Less rejects, reproducible quality, stable processes, dimensionally stable castings, less rework and a uniform production
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Our AT1 is available in 3 different versions:
The QualiMaster AT1 Eco is supplied with a web interface and the innovative process data visualization ProView. Our base model measures and logs up to three values per batch on the compactibility of the molding material.
This gives you the possibility of rapidly spotting trends in the development of compactibility. As each batch is sampled, influence can be exerted quickly – either manually or automatically, directly on the next batch.
With increasing quality requirements, you simply retrofit your QualiMaster AT1 Eco with further testing equipment for temperature, springback, gas permeability, shear strength and deformability.
Thinking of renting the QualiMaster AT1 as a standalone unit?
No problem – we will make it possible.
Whether you are interested in a new Eirich molding material preparation system with QualiMaster quality system or simply want to replace your inline testing unit, we recommend equipment that measures and controls not only compactibility but also at least shear strength.
The functional range of the AT1 Profi offers you full control over the key performance features and thus comprehensive quality assurance when preparing your molding material. For both values – compactibility and shear strength - up to three measured values are determined per batch. Via appropriate interfaces, the process values are transmitted to the control system where they are used for automatically correcting the water and the bentonite content.
With the AT1 Profi you control the major influencing variables on your molding material and thus always achieve optimum and constant properties in terms of compactibility and strength of the mold.
In conjunction with the advantageous control technology that Eirich offers you, all processes in the molding material cycle are optimally coordinated with each other.
Would you like to add further measuring options to our AT1 Profi?
Just take the next step with us.
If you set store by highest quality, our QualiMaster AT1 ProfiPlus system offers you a high-end solution that equips you optimally for new challenges. Perfect your processes. Be ready for autonomous molding material preparation.
In the full version - as QualiMaster AT1 ProfiPlus - the quality system offers new possibilities in addition to the measurement and control of compactibility and shear strength.
More reliability regarding the correction factor for evaporation is achieved by a second temperature measurement in the inline tester. In addition, the springback effect is measured in per mil. The measured value informs on the springback effect during the molding process. Moreover, the AT1 ProfiPlus measures and logs the gas permeability as a reference value.
Eirich control software for production analysis and preventive molding material control
QualiMaster SandReport
The software SandReport is your tool for the production analysis of the entire molding material preparation process
The process data visualization ProView gives an insight into current and past measured values. The software SandReport takes you a step further. It adopts all relevant batch data such as feeding data and molding material parameters from the molding material system, the AC1 moisture correction system and the AT1 inline tester. The representation of the batch data with functions such as measured-data acquisition, laboratory data input, graphic and statistical evaluation allows comprehensive production analysis and ensures optimum traceability. This enables SandReport to offer support in quality assurance.
QualiMaster SandExpert
The software SandExpert is your tool for preventive molding material control
Ideal when modals are changed frequently
Operating an autonomous molding material preparation system pays off. Molds can be changed quickly and easily thanks to the online connection of the molding line. The composition of the molding material is automatically calculated proactively with the help of the SandExpert software. Thus, your molding line is always provided with exactly the molding material which is required for the mold. This saves resources and guarantees stable processes.
Fully networked processes
In conjunction with the inline tester QualiMaster AT1 Profi or ProfiPlus the decisive process data are measured and available for the automatic optimization of the next batch.
Your benefits: Stable processes, lower consumption of energy and resources
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QualiMaster AT1 inline sand tester. Performs up to sex test.
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AT1 sand tester and AC1 moisture correction. Control systems for green sand foundries.
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Machines and systems for molding material preparation